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Service info for Phase 4 & 5 125/140/150 Honda style

Phase 5 ooracing

Warm up

2 valve engines need at least 3 min warm up time before riding

Engine oil and service

Use 10/40 grade Semi synth ot Minaral oil

First oil change 100 miles

Oil change after on each 300 to 500 miles there on.

Remove clutch cover to access oil spinner, clean out every 1000 miles

Also clean out oil strainer below oil pump.

Head torque

Check head torque after the first running session when cold 10 ft-lbs 14 NM

Flywheel/Drive gear/Clutch torque

40 Ftlbs 55 NM

Valve clearnce

2 Valve engine Inlet 4 thou/0.10mm Exhaust 6 thou/0.15mm Check each 300 to 500 miles

See tool below

tapett tool

Wiring from stator

2 x Yellows direct to Reg/rec

Blue/White = Trigger pulse coil stator to CDI

Black/Red = Source coil feed Stator to CDI

Green = Common earth

CDI

Black/white = Kill switch, earth out to stop.

Black/yellow = Feed to coil

 

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